Handbook for Designing Cement Plants by S.P. Deolalkar

By S.P. Deolalkar

The ebook explains theoretical points of assorted approaches in making cement at a variety of levels as additionally steps in sizing of significant equipment and auxiliaries. All in all it's a very accomplished and sensible handbook.

The contents of the booklet are divided in 8 sections overlaying all points of designing cement vegetation from scratch to steer step-by-step via quite a few phases interested by establishing a cement plant:

1. Basics

2. equipment utilized in making cement

3. Techno-economic feasibility studies

4. Civil layout and construction

5. Electricals and instrumentation

6. Layouts and targeted engineering

7. making a choice on and ordering machinery

8. Reference section

It can be of serious use to Cement Plant experts, Cement Technologists, and Cement equipment Manufactures and almost certainly to marketers and Cement Plant team of workers, employees of layout and Drawing places of work who've the accountability to increase layouts could locate in it a truly convenient guide.

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Extra resources for Handbook for Designing Cement Plants

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Much smaller quantity of gases is required to be 'bypassed' and cost of by passing, cooling and passing through an ESP is much reduced. Increase in fuel consumption is also much less. 1 in annexure 2, shows fuel and power consumption for different processes and for different types of mills used for grinding. It brings out the differences and it would be seen that : 1. mechanized mining 2. single stage crushing and stacker reclaimer systems 3. vertical mills for drying and grinding all three materials viz.

Alumina ratio. 1 Correcting Materials Depending on the representative composition of principal raw material that is limestone, suitable correcting materials are obtained. Normally there would be 3 materials so blended viz. limestone for CaO, clays for Silica and A1 20 3 ; and iron ore/ laterite for Fe 20 3 . 1 Limestone Quarries hardly ever contain limestone of uniform grade. Different sectors contain carbonates in different proportions. Sometimes the difference is marked; so as to call them 'high' and 'low' grade limestones.

Metering it while firing is also not easy. 2 Oils need only heating and atomization which can be done by a self contained heating and pumping unit. Atomisation can be done by pressure or by compressed air. Firing and metering is easy and accurate. Cost wise oils are more expensive than coal. 9 kgs. Useful calorific value of oil is :::: 9600 kcal/kg. 37 paise. Let cost of coal be:::: 2000 Rs/ton. Useful calorific value is 4500 kcal/kg. 048 paise. 1 paise per kcal. Even then it is considerably cheaper than oil.

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